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Australia Banned Engineered Stone due to Silicosis Disease

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Australia is the First Country to Ban Engineered Stone

In December 2023, Australia became the first country to announce a national ban on the manufacture, supply, processing, installation and importation of engineered stone. This was a response to rising cases of workers developing a deadly lung disease called Silicosis.

The ban was unanimously approved by Work Health and Safety ministers and took effect on 1 July 2024. It applies to all Australian territories, with some details and exceptions varying in different states.

Read on to learn what the engineered stone ban means for homeowners, builders, and the stone benchtop industry.

What Is Engineered Stone

Engineered stone, sometimes called reconstituted or fake stone, is a man-made surface made from about 90% crushed quartz mixed with resin and pigments.

According to Safe Work Australia, products are considered engineered stone if it:

  • contains at least 1% crystalline silica by weight
  • is made by combining natural stone with chemicals like resins or pigments
  • hardens into a solid material

Why Is Engineered Stone Banned in Australia

When cut, shaped, or polished, engineered stone releases crystalline silica dust. When inhaled, silica dust can cause severe respiratory diseases such as silicosis and lung cancer. A 2022 study showed that more than one in five Australian stonemasons (22.4%) had been diagnosed with silicosis from silica exposure.

The ban aims to protect workers, their families, and the community from the health risks associated with handling engineered stone.  For more information about the engineered stone ban, visit this page.

What Is Banned

Under the model WHS Regulations, the manufacture, supply, processing, and installation of the following engineered stone products are banned:

  • Benchtops
  • Panels
  • Slabs

It’s now an offence for a Person Conducting a Business or Undertaking (PCBU) to manufacture, supply, process, or install engineered stone benchtops, slabs, or panels.

The import of fake stone benchtops and slabs has also been banned in Australia since 1 January 2025.

What Isn’t Banned

Not everything is affected by the ban. This includes:

  • Porcelain and Sintered Stone products
  • Products that contain less than 1% crystalline silica
  • The controlled removal and repair of previously installed engineered stone products
  • Finished engineered stone products that do not require processing such as jewellery and garden ornaments.

Is Caesarstone Banned in Australia?

No, Caesarstone is not banned as a brand. However, their Engineered Stone Range has been banned in Australia since July 2024 due to its high silica content. The company has introduced new silica-free options, including their Porcelain and Mineral collections, which are safer and more durable.

At United Stone Melbourne, we install Caesarstone benchtops from these silica-free ranges, ensuring safer and longer lasting solutions.

What If You Already Have Engineered Stone Installed?

Legacy engineered stone, which are engineered stone products that have already been installed, do not need to be removed. Safe Work Australia has confirmed legacy engineered stone is safe as long as it remains undisturbed.

Any removal, repair, or modification must be carried out by licensed professionals using dust suppression, protective gear, and approved safety systems. In most states, the WHS regulator must be notified before work begins. In Victoria, notification is not required, but controlled processing still applies.

Safer Alternatives to Engineered Stone Benchtops

There are safer and equally stylish stone benchtop alternatives to engineered stone in Australia that aren’t banned. Materials like porcelain and natural stone have little to no silica, making them safer and more durable.

The following materials are great alternatives to consider for stone benchtops:

Other non-stone alternatives used for benchtops include:

  • Laminate
  • Timber
  • Concrete
  • Tiles
  • Stainless steel
  • Glass

Moving Forward Without Engineered Stone

The national ban on engineered stone marks a major change for the building and renovation industry, but it puts health and safety first. With modern materials like porcelain, homeowners can still enjoy beautiful, durable surfaces without the risks of silica dust.

At United Stone Melbourne, we switched from engineered stone to safer materials six years ago, well before the ban. Porcelain has been our main choice since the switch because it’s durable, low-maintenance, and resistant to heat, stains, and scratches.

We also offer natural stone options such as granite and marble, which are popular replacements for engineered stone. Both are timeless options that combine strength, style, and safety. At United Stone Melbourne, we’re proud to be part of this safer path forward and help Australians build healthier, longer-lasting homes.

Contact us if you’d like to find out more or get a quote.

Engineered Stone Frequently Asked Questions

Respirable crystalline silica is an extremely fine form of silica dust that can be inhaled into the lungs. It’s produced when materials containing crystalline silica are cut, drilled, ground, or crushed. Inhaling RCS can cause serious lung diseases, including silicosis, lung cancer and chronic obstructive pulmonary disease.

If you think you’ve been exposed to respirable crystalline silica (RCS), you should consult your doctor to discuss your symptoms or concerns. Symptoms may include shortness of breath, chronic coughing, or fatigue. You can also notify your employer regarding your concern about exposure to RCS so that they can take workplace-related action.

Modifications such as cutting, polishing, or repairing engineered stone must be carried out by licensed professionals using dust suppression, protective gear, and approved safety systems. Cutting, polishing, or repairing engineered stone releases silica dust, which can cause serious lung disease when inhaled.

For minor scratches, you can try polishing the area with a specialised cream or polishing compound, but for significant damage such as large cracks, you will need to contact a professional for expert repair. Do not attempt to cut, grind, or sand it yourself, as you may risk exposure to respirable crystalline silica (RCS).

Engineered stone must be handled by licensed waste or recycling services. It can release respirable crystalline silica (RCS) when broken, so it’s vital to follow local disposal laws and use safety equipment.

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